HI510

Universal Process Controller

$1,029.99

HI510 is an advanced universal process controller that can be configured for many applications requiring monitoring and/or control of process parameters. This controller features a digital probe input that will automatically detect and update the meter with the parameter that it measures.

Waterproof IP65 (Nema 4X) enclosure
Multi-color LED status indicators & audible alarm
Universal mounting kits available with wall, pipe, and panel mounting options (All mounting kits must be ordered separately.)
The Modbus-compliant unit can be integrated within a Modbus-based network and connected to other industrial electronic devices. The following tasks may be accomplished remotely:
- Monitoring, using the virtual LCD (limited to a single remote control in the entire network)
- Setup
- Loading the Setup configuration file to a controller

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Control Modes

Set points for control operations can be configured to be on/off, proportional, or PID types of control. The flexibility in programming allows for fine-tuning of a set point to be maintained with tight control preventing any overshoot and waste of chemicals.

Hold Function

Hold can also be triggered manually and by using and external digital input for disabling control mode when performing maintenance.

Configurable Alarm System

Configurable for set points and temperature or activated by abnormal operation, a red Alarm LED will blink and can easily be seen from a distance. All relays configured for control are inactivated until the alarm state is resolved.

Auto-cleaning cycle

The cleaning function allows the ability to program one or more wash cycles and use the relays to activate valves, pumps or compressed air based on the type of washing that is required to maintain probes for reliable results.

Relays

Available with up to five control and one alarm electromechanical relays.

Analog Outputs

Up to four galvanically isolated analog outputs for control of pumps and valves.

Digital RS485 Output

Can daisy-chain up to 32 devices to a remote monitoring system.

Digital Inputs

Two digital inputs available for modes including disabling, cleaning and placing the controller into hold status.

Large LCD

The LCD displays measurement information along with indicators of potential problems. The DIAG key then provides details of the issue.

Data-logging

Store info at selectable intervals along with relay control settings and calibrations data. up to 100 lots, each holding 8600 records. Transfer to a flash drive as a .csv file using the USB Type-C port.

Help Button

Using the help and diagnostic button (? DIAG) will provide information related to errors or in setup mode, information about settings.

Resources

Specification


Dosing Control	on/off, proportional and PID
Dosing Terminals	Up to 5 relays (independently configurable for process variables, Hold & Cleaning functions) Electromechanical relay SPDT and SPST contact outputs 5A – 250 Vac; 5A – 30 Vdc (resistive load) Fuse protected: 5A, 250V slow blow fuse
Alarm Relay Set Point	Up to 5 relays (independently configurable for process variables, Hold & Cleaning functions) Electromechanical relay SPDT and SPST contact outputs 5A – 250 Vac; 5A – 30 Vdc (resistive load) Fuse protected: 5A, 250V slow blow fuse
Over Dosing Control	yes
System Error	yes
Analog Ouput Signal	2 or 4 independent, galvanically isolated outputs 0 – 22 mA configurable as: 0 – 20 mA; 4 – 20 mA 22 mA as alarm signal, configurable option
Analog Ouput Accuracy	±2% full scale
Digital Input Signal	independent, galvanically isolated inputs (configurable for Hold & Cleaning functions) On state: 5 to 24 Vdc, low or high level active
Digital Output Signal	RS485
Backlight	yes
Power Consumption	15VA
Enclosure	*Single case ½ DIN, type NEMA4X, IP65 ingress protection
Installation Category	II
Panel Cutout	1/2 DIN (brackets ordered seperately)
Input Channels	one digital input with RS485 interface
pH Electrode	HI10X6 series – pH and Temperature (ordered seperately)
ORP Electrode	HI20X4 series – ORP and Temperature (ordered seperately)
Logging Type	Interval log, up to 100 files, maximum 8600 records on each stored file. When the maximum limit of 100 stored files is reached, the most recent file will automatically erase the oldest one. Event log, maximum 100 records. When the maximum limit i
Connectivity	RS485 serial port – Remote monitoring and control USB-C port – Retrieve log files and firmware upgrading
GLP	yes
Calibration Timeout Reminder	yes
Analog Output	up to 4 based on configuration ordered
Display	Graphic LCD, 128 x 64 pixel B/W with backlight
Power Supply	100 – 240 Vac ±10%; 50/60 Hz; 15VA; fuse protected (2A, 250V slow blow fuse)
Environment	-20 to 50 ºC (-4 to 122 ºF); maximum 100% RH non-condensing
IP Rating	IP65
Dimensions	Width 144.0 mm (5.7”) x Height 144.0 mm (5.7”) x Depth 151.3 mm (6.0”)
Weight	Approximately 1.6 kg (3.5 lb.)
Ordering Information	HI510-0540 universal process controller with 5 relays and 4 analog outputs is supplied with 3m power cable, cable gland set, instrument certificate, and instruction manual. HI510-0320 universal process controller with 3 relays and 2 analog outputs is supplied with 3m power cable, cable gland set, instrument certificate, and instruction manual.
Notes	*For a water tight seal, tighten the front four screws on the front casing to 13.3 lbf·in (1.5 N·m, maximum 2.0 N·m), of torque.